Kaeser Sk 26 Parts Manual
Kaeser Parts & Kits Kaeser Compressor Oil Thumbnail Kaeser Air Intake Kaeser Oil Filter Kaeser Air Oil. We carry hundreds of replacement aftermarket Kaeser filters and air compressor parts from the hard-to-find, to the. Airtower 26, 6.1943.0 (Pre-Filter), 6.2003.0 6.1985.0 6.2008.0. SK 15/20, 5.3348.0 (Pre-Filter). Kaeser SK-26 Technical Manual.pdf - Download as PDF File (.pdf), Text File (.txt) or read online.
SERVICE MANUAL USE Screw Compressor Model: SK 26 GL-Nr.: BA-SK26.L-1.9763.50210-00 03 L L L L L L L. Volt Wye-Delta Start D.O.L. Wiring Diagram. Serial No. L L L L L L L Cabinet heaters 115 V receptacle Outdoor modification Rainhoods Switchable Modulation Synthetic lubricant. Food Grade lubricant.
Table of Contents Chapter - Page 1 Technical Specification. 1 - 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8.1 1.8.2 1.8.3 1.9 1.10 2 Explanation of Symbols and References. General Safety Precautions.
Electrical Power Supply. Spare Parts. Compressed Air System. Environmental Protection. 2 2 2 2 2 2 - 7 8 9 9 9 10 Proper use of the Compressor. Improper use. Compressed Air Treatment.
3 3 3 3 - 11 11 11 11 Transport Instructions. 4 - 12 Packaging. 4 - 12 Storage. 4 - 13 Construction and Operation.
5 - 14 5.1 5.2 5.3 5.4 5.5 5.6 6 1 1 1 1 2 2 2 3 3 3 4 5 5 Transport. 4 - 12 4.1 4.2 4.3 5 - General.
3 - 11 3.1 3.2 3.3 3.4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 Safety Regulations. 2 - 7 2.1 2.2 2.3 2.4 2.5 2.6 3 Compressor Unit.
Noise Level. Electrical Connection. Set Point of the Safety Relief Valve. Installation Requirements. Oil Capacities.
Fluid recommendations. General Information. KAESER Fluids. Compatibility of KAESER Sigma Lubricants. Maintenance for the Electrical Motor. Dimensional Drawing.
Principle of Compression. Brief Description. Pipe and Instrument Flow Diagram (P & I Diagram). DUAL Control.
QUADRO Control. VARIO Control.
5 5 5 5 5 5 - 14 14 14 17 18 19 Installation. 6 - 20 6.1 6.2 6.3 Installation Requirements.
6 - 20 Connection of the Compressed Air Supply. 6 - 21 Electrical Connection. 6 - 21 i Table of Contents Chapter - Page 7 Putting into Operation. 7 - 22 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.8.1 7.8.2 8 7 7 7 7 7 7 7 7 7 7 - 22 22 24 25 25 26 26 28 28 28 Operation. 8 - 29 8.1 8.2 8.2.1 8.2.2 8.2.3 8.3 8.4 8.5 8.6 8.6.1 8.6.2 8.6.3 8.6.4 8.6.5 8.6.6 8.6.7 8.6.8 9 Points to be Observed before Putting into Operation. Points to be Observed before Starting the Compressor Unit. Direction of Rotation Check.
Motor Overload Relay Adjustment. Setting the Air System Pressure. Functional Check of the Door Interlock Switch.
Measures to be taken before Initial Start. Pour a small quantity of oil into the air inlet port. Running the compressor in idle. Control Panel.
SIGMA controller. Emergency Stop Pushbutton. Function keys.
Light emitting diodes and plain text display. Starting and Stopping the Compressor Unit. Acknowledgement of Alarms. Acknowledgement of Service Messages. Trouble shooting: Possible cause-Remedy. Airend temperature is too high (greater than 167F-200F). Motor overload relay switches the unit off.
Compressor is running but produces no pressure. Oil leaks out of air filter. Full-load/Idle sequence occurs too frequently (short cycles). Safety relief valve blows off.
Oil inside the unit. Excessive oil consumption. 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 - 29 29 29 30 30 31 31 32 33 33 34 34 35 35 35 35 36 Maintenance.
9 - 37 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.11.1 9.12 9.13 Observe the following rules during all maintenance and servicing work:. Regular Maintenance. Opening and Closing the Compressor Package.
Checking the Drive Belt Tension. Drive Belt Change. Cleaning or Replacing the Filter Mat. Cleaning or Replacing the Air Filter. Servicing the Electric Motor. Testing the Safety Relief Valve on the Oil Separator Tank. Venting the compressor unit.
Oil Filter Change. Removal and replacement of the oil filter cartridge. Oil Top -Off. Cleaning the Oil Cooler and Aftercooler. 9 9 9 9 9 9 9 9 9 9 9 9 9 9 - 37 38 39 40 40 41 42 42 43 43 44 44 45 47 ii Table of Contents Chapter - Page 9.13.1 9.14 9.14.1 9.14.2 9.14.3 9.14.4 9.15 9.16 Removing and cleaning the oil cooler/air aftercooler. Oil Change (Oil Separator Tank and Oil Cooler).
Oil change using external pressure source. Oil top -off. Draining the oil using own compressed air. Procedure for putting back into operation.
Changing the Oil Separator Cartridge. Maintenance Schedule. 9 9 9 9 9 9 9 9 - 47 48 50 51 51 52 52 55 10 Spare Parts and After Sales Service. 10 - 56 10.1 10.2 Service parts and maintenance parts. 10 - 56 Service and Maintenance Agreement. 10 - 57 11 Appendix. 11 - 58 11.1 11.2 Wiring Diagram.
11 - 58 Spare Parts List. 11 - 75 iii Technical Specification 1 Technical Specification 1.1 Compressor Unit Model.
SK 26 Maximum gauge working pressure. 110/125/145/190 psig Minimum gauge working pressure. 80 psig Free air delivery at max. 92/ 87/ 80/ 65 cfm working pressure Operating temperature approx.
167-200 EF (Varies with ambient temperature and operating conditions) Weight. 640 lbs Drawings: Dimensional drawing. T 7471.5 P & I flow chart.
FSK26STL-00023.00 (Pipework and instrument flow chart) Electrical diagram. SSK26.Y-U1016.01 1.2 Noise Level Noise level to CAGI-Pneurop.
67 dB(A) at 1 m distance (free sound field measurement) 1.3 Motor Compressor motor: Rated power. 20 hp Rated speed. 3600 rpm Specification class. TEFC 1.4 Electrical Connection Main voltage. 380 V 3-phase Full load current FLA.
30 A Frequency. 60 Hz Recommended main disconnect fuses (Dual element or time-delay). 50 A Recommended power supply cable (Cu multi-stranded ) cross-section. 6 AWG Attention! Maximum dual element time - delay fuses are selected according to 2002 N.E.C. Article 240 - 6, 430 - 52 and Tables 430 - 52, 430 - 148 & 150. Select multi- strand copper core wire at 40C ambient temperature according to 2002 N.E.C.
Sk 19 Kaeser Air Compressor
110 - 14(c), 220 - 3, 310 - 15, Table 310 - 16, 430 - 6, 430 - 22, 430 - 24 and Tables 430 - 148 & 150. For electrical power supply please refer to chapter 2.3 and 6.3 1 - 1 Technical Specification 1.5 Set Point of the Safety Relief Valve 110 psig Compressor Unit - Activating pressure. 140 psig 125 psig Compressor Unit - Activating pressure. 155 psig 145 psig Compressor Unit - Activating pressure. 175 psig 190 psig Compressor Unit - Activating pressure. 230 psig 1.6 Installation Requirements Max. Height above sea level of the place of installation.
(for all heights above please contact authorized KAESER distributor) Min. Ambient temperature.
Ambient temperature. Cooling air/inlet air temperature. Cooling air/inlet air temperature. 105 EF Air inlet opening. Exhaust air for solution A (see chapter 6.1): Forced ventilation with exhaust ventilator.
2350 cfm at static pressure of 0.4 inches water column Exhaust air for solution B (see chapter 6.1): Exhaust air used for space heating: Heating duct w x h. 14” x 20” 1.7 Oil Capacities Total oil capacities. 3.17 gal After oil change or after long period of storage Quantity required for prelubrication of the airend. 0.5 quart (Refer to chapter 7.8.1) 1 - 2 Technical Specification 1.8 Fluid recommendations Lubrication of an air compressor is essential to reliable operation.
Carbon and varnish can form in compressor oils. These deposits block the flow of lubricant and cause excessive wear and failure of moving parts.
Contamination of the fluid can allow the formation of acids, causing extensive internal corrosion. Water may be condensed decreasing the fluid’s lubricity. Fluid in rotary compressors does much more than lubricate.
During the compression process, it acts as a sealant in the airend which is important for maximum efficiency. The fluid also absorbs much of the heat of compression to cool the airend and reduce the temperature of the compressed air. It’s not enough that a compressor fluid lubricates well, it must stand up to the heat, pressure and contaminants that are present in every air compressor. 1.8.1 General Information KAESER synthetic lubricants should be stored in a protected location to prevent contamination. Do not re-use drums; flush and send to reconditioner. Although the KAESER synthetic is not highly flammable, it will burn. While KAESER synthetic compressor oil is less flammable than equal viscosity mineral oils, it cannot be classified as a fire-resistant fluid.
It has a flash point above 460F. Since the user has total control over the conditions of the compressor lubricant, he assumes total responsibility for its safe usage. Material Safety Data Sheets are available for each lubricant from your KAESER authorized distributors. Regardless of the lubricant selected, the KAESER Sigma lubricants will separate readily from water. If condensate occurs it can easily be removed. Let the compressor sit so that any water can drain back to the separator tank and separate to the bottom.
See chapter 9.14 proper draining procedure. 1.8.2 KAESER Fluids KAESER COMPRESSORS has several lubricants available that are specially formulated to match these demands.
They feature excellent lubricity, outstanding demulsibility (ability to separate from water), and long life. RECOMMENDED KAESER LUBRICANTS SIGMA DESCRIPTION LUBRICANT. MAXIMUM RECOMMENDED CHANGE INTERVAL. First Oil Change Subsequent Oil Change M-460 ISO 46 Semi-Synthetic Lubricant 2,000 Hours 4,000 Hours S-460 ISO 46 Synthetic Lubricant 6,000 Hours 8,000 Hours Oil changes may need to be more frequent depending on ambient conditions. When high ambient temperatures or dirty conditions are present, oil changes may be necessary every 1,000 hours (4,000 hours for synthetic) or even shorter intervals. Oil change intervals required should be determined through periodic oil analysis.
M - SERIES SEMI - SYNTHETIC LUBRICANTS - M-Series SIGMA compressor fluids are the highest quality petroleum lubricants. M-460 is specially blended to provide reliable performance in KAESER screw compressors. 1 - 3 Technical Specification S- SERIES SYNTHETIC LUBRICANTS -S-Series SIGMA compressor oils are formulated from the most advanced synthetic lubricants. These ”synthetic” lubricants begin as high quality petroleum feed stock. They are then refined, processed and purified into fluids with very consistent molecular structure. These oils are carefully blended to produce extremely consistant lubricants with superior properties. SIGMA synthetic lubricants feature all the advantages of both PAO and diester fluids.
S-460 lubricant is recommended for compressors operating in ambient temperatures between 40F and 105F. Specialty KAESER LUBRICANTS - S-680 lubricant may be used when ambient temperatures are always between 70F and 105F. FG-460 synthetic hydrocarbon based food grade fluid is designed for use in rotary screw compressors in the application where incidental food contact may occur with the discharge air. This fluid meets the requirements of the FDA Regulation 21 CFR §178.3570 and is USDA H-1 approved.
FG-460 is approved for canning, food packing, meat and poultry processing and other applications where incidental food contact may occur. SPECIALTY KAESER LUBRICANTS (Refer to product information to determine suitability.) SIGMA DESCRIPTION LUBRICANT. 1.8.3 MAXIMUM RECOMMENDED CHANGE INTERVAL. First Oil Change Subsequent Oil Change S-680 ISO 68 Synthetic Lubricant 6,000 Hours 8,000 Hours FG-460 ISO 46 Food Grade Synthetic Fluid 2,000 Hours 3,000 Hours Oil changes may need to be more frequent depending on ambient conditions.
When high ambient temperatures or dirty conditions are present, oil changes may be necessary every 1,000 hours (4,000 hours for synthetic) or even shorter intervals. Oil change intervals required should be determined through periodic oil analysis. Compatibility of KAESER Sigma Lubricants All the above listed KAESER Sigma lubricants are similar to mineral oil in their compatibility with paints, seals, gaskets and hoses. The typical precautions are required when changing over from mineral oil to KAESER synthetic hydrocarbon based lubricant. Never mix lubricants of different types or brands.
When switching from mineral oil to a synthetic oil, the plant’s system materials must be re-evaluated. Certain plastics are not compatible with synthetic oils. The following is a partial list of acceptable and not recommended materials: 1 - 4 Technical Specification ACCEPTABLE Viton High Nitrile Buna N Teflon Epoxy Paint Celcon Neoprene SBR Rubber Low Nitrile Buna N Oil Resistant Alkyd Nylon Delrin Acrylic Paint Lacquer Polystyrene Attention!
1.9 NOT RECOMMENDED PVC ABS Polycarbonate bowls can be etched by any synthetic lubricant. We recommend replacement with metal bowls, or the addition of metal guards. Maintenance for the Electrical Motor Relubricate the compressor motor bearings: Under normal operating conditions, after. 12000 h. (ambient temperature up to 77EF) Under unsuitable conditions, after.
6000 h. (ambient temperature up to 105EF) but no later than. 3 Years. operating hours 1.10 Dimensional Drawing (see following page) 1 - 5 Technical Specification 1 - 6 Safety 2 Safety Regulations Read this service manual carefully and observe cautionary references before putting this compressor package into operation and before carrying out any maintenance. 2.1 Explanation of Symbols and References This symbol is placed before all references to safety where danger to life and limb can occur during work. It is especially important that these rules are observed and that extreme care is taken in these cases.
For their own protection, all other users must be informed of these safety rules. Observe general safety and accident prevention regulations as well as the safety rules laid down in this service manual. This symbol is placed by text where considerable attention must be paid so that recommendations, regulations, references and correct sequence of work are adhered to and that damage and/or destruction of the compressor unit and/or other equipment is prevented.
This symbol identifies environmental protection measures. - This symbol indicates operations to be carried out by the operator or service technician. This bullet identifies listings. Explanation of warning labels: Beware of hot surface.
Do not touch surface; danger of burning. Beware of high voltage. Do not touch electrical components; danger of electric shock. Machine starts automatically. Machine can start automatically or by remote start command. Beware of rotating parts. Do not touch rotating parts as this can cause pinching/injury.
2 - 7 Safety 2.2 General Safety Precautions Work on power driven systems may only be carried out by trained or specialized personnel. Work on the electrical equipment of the refrigerated dryer may only be carried out by a qualified electrician or trained personnel under the supervision of a qualified electrician according to the NEC and any applicable local codes. Prior to working on electrical systems of the compressor always perform the following steps in the sequence shown. Lock the main disconnect in the ”off” position in accordance with applicable lock out/ tag out procedures (example: OSHA CFR 29 § 1910.147) to ensure the compressor does not restart.
Ensure the package cannot be switched on again 3. Check that no voltage is present 4. Lock the isolation shut- off valve in the ”closed” position and vent all compressed air trapped between the compressor and the isolation shut- off valve in accordance with applicable lock out/ tag out procedures (example: OSHA CFR 29 § 1910.147). Unless the Service Manual states otherwise, all pressure lines must be vented or shut off.
Any alterations or reconstruction carried out without the prior written authorization of KAESER COMPRESSORS Inc. Will invalidate the warranty. No welding, heat- treatment or mechanical modifications may be carried out on pressurised components such as. Pipework, air receivers, etc. Safety devices may not be modified or deactivated. Signs and labels of reference may not be removed or rendered unreadable.
These instructions must also be observed: - Allow no open flames and flying sparks at the place of installation. Ensure that sparks or high temperatures cannot cause fire or explosion if welding is carried out on or near the compressor. Ensure that the compressor unit can breathe clean intake air that contains no damaging components. Do not allow the maximum ambient temperature to be exceeded (see chapter 1.6), otherwise special measures must be agreed between the manufacturer and the customer. 2 - 8 Safety 2.3 - Carry out oil changes according to the service manual. Use only oils recommended by the manufacturer.
Do not mix cooling oils of different types. The operating temperature stipulated must be kept to and checked constantly to avoid condensate in the oil circulation. If maintenance work is carried out on any part of the oil circulation system, top up the oil in the oil separator tank to the maximum level afterwards, run the compressor for a short period and keep it under constant observation. Check the oil level again and top up with oil to replace the oil taken up by the piping and the cooling system.
Use the filter cartridge of the oil separator tank only as long as the pressure drop across the filter is less than the 14.5 psi specified. 2017 gmc sierra 2500 slt. Check constantly. This machine is not explosion -proof. It may not be operated in areas in which specific requirements with regard to explosion protection are applied. Electrical Power Supply Attention! The main power supply and overcurrent protection must be installed by a qualified electrician in accordance with NEC, OSHA and any applicable local codes. Compressor packages must be installed with a lockable main disconnect and fuses or other short- circuit and ground fault protection device.
For fuse and wire recommendations, see chapter 1.4 Please note that the conductors, fuses and procedure are KAESER’s recommendations. These recommendations do not supersede other applicable codes. 2.4 Spare Parts Safe and reliable operation of the compressor package is guaranteed only with KAESER original spare parts and KAESER SIGMA cooling oil. 2.5 Use only original parts in assemblies subject to pressure.
Compressed Air System If a compressed air system is extended or changed, verify that the blowoff pressure and capacities of the safety relief valves on the air receiver tanks and in the system match the rating of all the compressor packages installed. 2 - 9 Safety 2.6 Environmental Protection Condensate drainage The condensate accumulating during compression must be fed via a suitable drainage system, collected in special canisters and disposed of according to environmental regulations. Maintenance materials/wear items/replacement parts Ensure that all wear items, maintenance and replacement parts accumulating during operation of the compressor package are disposed of according to environmental regulations. The following points must be observed: Avoid contact with skin and eyes.
Do not inhale vapors and oil mist. Do not eat or drink when handling such materials. Fire, open flame and smoking are strictly forbidden. 2 - 10 General 3 General The service manual must always be available for use at the location of the compressor package. The right is reserved to make technical changes and improvements to equipment which may then result in discrepencies in the details of that equipment contained in this manual. 3.1 Proper use of the Compressor The compressor package is intended solely for the purpose of generating compressed air.
Kaeser Air Compressor Parts Manual
Any further use outside of this purpose is considered improper. The manufacturer cannot accept liability for any damage caused by such improper use; the user alone is liable for any risks incurred.
Kaeser Sk 26 Service Manual
Proper use of the compressor also includes adherence to the installation, removal, application, operational and maintenance instructions laid down by the manufacturer. If the compressor package is operated in an air distribution network, the maximum network pressure may not exceed 232 psig. 3.2 The equipment may only be used or serviced by authorized and trained personnel. Improper use Never direct compressed air toward persons. Compressed air is a concentrated form of energy and as such is dangerous to life. 3.3 Inlet air may not contain any explosive or chemically unstable gas or vapour.
Compressed Air Treatment Never use compressed air from oil injected compressor packages for breathing purposes and production methods where the air has direct contact with food, without subjecting the compressed air to additional treatment. 3.4 Copyright KAESER COMPRESSORS, INC. All rights reserved. No part of this manual may be reproduced in any form without permission of KAESER COMPRESSORS, INC. 3 - 11 Transport 4 Transport 4.1 Transport Instructions We recommend a fork lift truck or lifting equipment for transporting the compressor package to avoid damage to the cabinet and framework. 40” Attention! 4.2 Do not exert any side forces on the compressor package when transporting with lifting equipment!
Packaging Always observe the instructions in chapter 4.3 when packaging the machine for storage. Use packaging suitable for the intended route if the machine is to be transported further by the customer. Overland The machine should be protected from mechanical damage by a sturdy crate and from moisture by plastic sheeting. By sea or air Special packaging instructions can be obtained from KAESER. Dispose of the packaging according to environmental regulations and recycle where possible. 4 - 12 Transport 4.3 Storage If the equipment is to stand idle for a long period the prescribed measures must be taken to avoid damage. If any measures can not be taken, advice should be sought from an authorized KAESER distribitor.
Basically, the equipment should be stored in a dry, frost- free room. Protect against ingress of moisture or formation of condensation. See chapter 7.8 for instructions on start- up. Storage up to 6 months (temporarily out of service): As an alternative to storage, the equipment can be run once a week for 30 minutes at operating temperature to ensure adequate corrosion protection. Otherwise, the measures described under “’Storage for longer than 6 months’ are to be taken. Storage for longer than 6 months: Ensure the equipment is dry and cover in plastic sheeting.
Protect the interior with sufficient quantities of desiccant (silica gel or similar). Storage for longer than 12 months: Carry out the following additional maintenance tasks before putting into operation: Change the oil filter (see chapter 9.11). Change the oil separator cartridge (see chapter 9.15). Change the oil (see chapter 9.14). Have the motor bearings checked by an authorized KAESER service technician.
Storage for longer than 3 years: After 3 years at the latest the complete technical condition of the equipment must be checked before start -up. Starting up the equipment without a full inspection can lead to damage.
Have the the start -up carried out by an authorized KAESER service technician. 4 - 13 Construction and Operation 5 Construction and Operation 5.1 Principle of Compression The stationary compressor package is fitted with a single stage, oil-injected airend. The two rotors, the driven male rotor and the female rotor, both mounted in antifriction bearings, are fitted into the airend. As the rotors rotate, air is drawn into the upper side through the inlet port and is compressed on the lower side.
The oil that is injected into the lower side absorbs heat generated by compression, prevents metal to metal contact between the rotors, seals the rotors and the housing from each other and also lubricates the antifriction bearings. The compressed air and oil mixture leaves the airend via the discharge port. 6 4 1 Drive shaft 2 Oil injection 3 Discharge port 5.2 5 1 4 5 6 2 3 Male rotor Female rotor Air inlet port Brief Description The compressor block is driven by an electric motor via V-belts. An oil separator cartridge is fitted into the oil separator tank allowing practically oil free compressed air supply. The control system of the compressor package ensures that compressed air is generated within the set pressure limits.
Safety devices protect the compressor package against failure of important systems through automatic shut -down. The fan ensures ventilation of the compressor package and sufficient cooling air for the air-cooled oil cooler and air aftercooler.
5.3 Pipe and Instrument Flow Diagram (P & I Diagram) (see following pages) 5 - 14 Construction and Operation 5 - 15 Construction and Operation 5 - 16 Construction and Operation Pressure DUAL Control p max p min 1 Full load Motor power 5.4 2 3 t1 4 5 t2 Idle Standstill Time In DUAL Control (combined idle and start -stop) the compressor normally runs at full -load, idle or standstill. The controller regulates the compressor package between full - load and idle. If the compressor package runs in idle for longer than the preset period (1) to (2), for example t1 = 6 min, the drive motor is stopped completely (2).
When the lower switching point p min (3) is reached the compressor package is automatically started again. Pressure rises to the upper switching point p max (4), and the compressor package switches to idle. If the pressure falls again to, for example, p min (5) within a shorter period (4) to (5), then the compressor is automatically switched from idle to full-load.
The idle period is dependent on the maximum motor starting frequency.
Kaeser Compressor Parts and Manuals Genuine Kaeser Parts for your Compressors, Dryers, Blowers and your Compressed Air System As the owner of a Kaeser air system, you recognize the value of premium equipment. Kaeser spare parts and consumables are specifically designed to keep your Kaeser equipment running at peak performance, providing superior functionality and reliability. To make sure you get genuine Kaeser parts, contact your local authorized representative. Premium Fluids Kaeser Premium Fluids are specially formulated and offer outstanding wear protection, long life and smooth lubrication - even at low temperatures.
They also separate easily from water to simplify condensate treatment. Service and repair kits Kaeser service and repair kits contain parts that wear over time. Having these kits in stock and readily available, makes routine maintenance easier and helps streamline scheduled downtime. Need parts or a manual?
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